Comprehensive breakdown tracking and management system
RT
Oct 09, 2025
Week 41
Hoisting lowering failure
RT
Oct 09, 2025
Week 41
Control failure due to P#3 Wheel lock signal not preasent. Wheel turn pump manual on to wheel lock
RT
Oct 09, 2025
Week 41
Hoisting lowering failure due to Hoist emergency Signal not present. Signal was bypassed
RT
Oct 09, 2025
Week 41
Hoisting lowering failure. Hoist position failure. Hoist position was recalibrated
QC
Oct 09, 2025
Week 41
Spreader Twin down down function failure. Twin down from Gantry station
RT
Oct 09, 2025
Week 41
Hoisting lowering failure due to PLC program mismatch. Edit the program According to Emergency break bypassed
RT
Oct 09, 2025
Week 41
Spreader function failure due to P#1 wheel lock signal missing. Put wheel to the 90 and again zero
RT
Oct 09, 2025
Week 41
No communication with BMU01. BMU replaced From RT 11
RT
Oct 09, 2025
Week 41
Hoisting lowering failure
RT
Oct 08, 2025
Week 41
Control failure due to hoist over speed fault. checked fault after reset fault
RT
Oct 08, 2025
Week 41
Control failure due to MEG lock out fault and hoist trolley recalibration fault. Checked MEG oil and water level and res ...
RT
Oct 08, 2025
Week 41
Trolley travelling failure,Skew pump tripoff and corected.
RT
Oct 08, 2025
Week 41
Spreader function failure,Head block D sukle nut missing and installed new one.
RT
Oct 08, 2025
Week 41
Control failure due to operator,s cabin and E. room PLC communication fault. Checked communication line and reset fault
RT
Oct 07, 2025
Week 41
Lock Unlock Fault due to ESR36 40' signal missing,Manually corrected 40' position by SCS4.
RT
Oct 07, 2025
Week 41
Spreader function failure due to ESR40 SCS4 no communication with crane,Power reset in SCS4.
RT
Oct 07, 2025
Week 41
Spreader function failure due toP#03 spick motor brake was dismounted,Removed the brake unit.
RT
Oct 07, 2025
Week 41
Wheel gurd fallen down and removed, wheel gard damage due to P#1
RT
Oct 07, 2025
Week 41
Control failure due to hybrid engine oil low pressure,Topped-up oil 10L
RT
Oct 06, 2025
Week 41
Lock/Unlock fault due to LHS terminal box lock signal wire loose, Wire retighten
RT
Oct 06, 2025
Week 41
Control off due to PLC system fault, PLC Reset and released to operation
RT
Oct 06, 2025
Week 41
Control off while Trolley /gantry travelling operation du to communication lost fault. PLC program download and PLC ou ...
QC
Oct 06, 2025
Week 41
SQ 23 Spreader 40 function failure due to Spreader 40 proximity fault. Priximity was changed
RT
Oct 06, 2025
Week 41
Gantry travelling failure due to RHS anti-collision detect fault(No object). Anti collision unit power reset
RT
Oct 06, 2025
Week 41
Gantry travelling failure operator cabin trolley upper side access door proximity malfunction. Adjusted the proximity ga ...
RT
Oct 06, 2025
Week 41
P#2 Anti-sway hydraulic motor brake hose oil leak repaired
RT
Oct 06, 2025
Week 41
Wheel turn failure due to P#2 unlock signal not present. Wheel turn function repeated after adjusting limit
QC
Oct 06, 2025
Week 41
Spreader function failure side shift, Center proxiity is not detected; Wear pads need to be replaced
RT
Oct 06, 2025
Week 41
Landing fault due to P#02 landing limit head loosen, Landing limit head tighten
RT
Oct 05, 2025
Week 40
Oil leak. Anty sway system Return filter O Ring leak (OOS) Temparray arested the leak
RT
Oct 05, 2025
Week 40
Control off due to trolley PLC joystick power signal breaker trip off; Trolly overtravelled and hit the end stopper,Brea ...
RT
Oct 05, 2025
Week 40
Control failure; Spreader lock/unlock fault; unlock signal missing due to P#02 twist lock was not fixed properly after t ...
RT
Oct 05, 2025
Week 40
Wheel turn fault; Leg 1 wheel lock pin stuck,Operated multiple times to correct the fault.
RT
Oct 05, 2025
Week 40
Operator informed that the joystick is tight,Lubricated the joystick.
RT
Oct 05, 2025
Week 40
Trolley travelling failure. Gantry brake #03 open signal mising time to time and few times manually oparate and relesed ...
RT
Oct 04, 2025
Week 40
Control failure,Batary BMU fault ,soft ware up date by chinese Engineere.
RT
Oct 04, 2025
Week 40
Hoisting lowering failure due to hoist drive fault, Hoist drive reset
RT
Oct 04, 2025
Week 40
Power off; BMU-1 fault - Communication fault, Informed to yaskawa engineer to check and crane parked for repair. repair ...
RT
Oct 04, 2025
Week 40
Spreader fault; LHS lock signal missing, Lock proximities adjusted
RT
Oct 04, 2025
Week 40
Spreader function failure due to spreader communication fault because of ASI module fell off from the trunck, Re mounted ...
RT
Oct 04, 2025
Week 40
Operator cabin seat mounting bolt fell off, Mounting bolt installed and tighten
RT
Oct 04, 2025
Week 40
Control failure,oil pressure signal indicate ,oil leval is OK . temparary bypass the signal,Pressure swich OOS (need cor ...
RT
Oct 03, 2025
Week 40
Hoisting lowering failure due to SR20 20' position not present, Adjusted the 20' position proximity
RT
Oct 03, 2025
Week 40
Trolley travelling failure. Eroom over tempreture , one AC unit braker wire burnt,repair the wire
RT
Oct 03, 2025
Week 40
Hoisting lowering failure. Coolent tempretur high,acthualy tempretur is normal,Reset the PLC
RT
Oct 03, 2025
Week 40
Trolley travelling failure. SOC low leval ,manualy cgarge the battary
RT
Oct 03, 2025
Week 40
Wheel turn failure. Plc programe missing and upload
RT
Oct 03, 2025
Week 40
Control failure due to hoist brake thruster arm broken, repair ongoing
QC
Oct 03, 2025
Week 40
Spreader function failure due to SQ23 40' position not pressent time to time, adjuted the 40 ' proximity
RT
Oct 03, 2025
Week 40
Control failure due to emergency stop the hybrid engine, Reset & manually start the engine
| Week | Date | Shift | Plant | Description | Status | Duration | Group |
|---|---|---|---|---|---|---|---|
| Week 41 | Oct 09, 2025 | Night |
RT31
RT
|
Hoisting lowering failure Hoisting lowering failure |
Completed | 1h | 1 |
| Week 41 | Oct 09, 2025 | Day |
RT10
RT
|
Control failure due to P#3 Wheel lock signal not preasent. Wheel turn pump manual on to wheel lock Control failure |
Completed | 7min | 3 |
| Week 41 | Oct 09, 2025 | Day |
RT31
RT
|
Hoisting lowering failure due to Hoist emergency Signal not present. Signal was bypassed Hoisting lowering failure |
Completed | 17min | 3 |
| Week 41 | Oct 09, 2025 | Day |
RT29
RT
|
Hoisting lowering failure. Hoist position failure. Hoist position was recalibrated Hoisting lowering failure |
Completed | 13min | 3 |
| Week 41 | Oct 09, 2025 | Day |
QC13
QC
|
Spreader Twin down down function failure. Twin down from Gantry station |
Completed | 11min | 3 |
| Week 41 | Oct 09, 2025 | Day |
RT31
RT
|
Hoisting lowering failure due to PLC program mismatch. Edit the program According to Emergency break ... Hoisting lowering failure |
Completed | 1h 53min | 3 |
| Week 41 | Oct 09, 2025 | Day |
RT32
RT
|
Spreader function failure due to P#1 wheel lock signal missing. Put wheel to the 90 and again zero Spreader function failure |
Completed | 11min | 3 |
| Week 41 | Oct 09, 2025 | Day |
RT36
RT
|
No communication with BMU01. BMU replaced From RT 11 |
Completed | 2h 3min | 3 |
| Week 41 | Oct 09, 2025 | Night |
RT31
RT
|
Hoisting lowering failure Hoisting lowering failure |
Unknown | 1h | 1 |
| Week 41 | Oct 08, 2025 | Night |
RT37
RT
|
Control failure due to hoist over speed fault. checked fault after reset fault Control failure |
Completed | 10min | 2 |
| Week 41 | Oct 08, 2025 | Night |
RT35
RT
|
Control failure due to MEG lock out fault and hoist trolley recalibration fault. Checked MEG oil and ... Control failure |
Completed | 35min | 2 |
| Week 41 | Oct 08, 2025 | Day |
RT25
RT
|
Trolley travelling failure,Skew pump tripoff and corected. Trolley travelling failure |
Completed | 10min | 1 |
| Week 41 | Oct 08, 2025 | Day |
RT28
RT
|
Spreader function failure,Head block D sukle nut missing and installed new one. Spreader function failure |
Completed | 15min | 1 |
| Week 41 | Oct 08, 2025 | Night |
RT29
RT
|
Control failure due to operator,s cabin and E. room PLC communication fault. Checked communication l ... Control failure |
Completed | 35min | 2 |
| Week 41 | Oct 07, 2025 | Night |
RT33
RT
|
Lock Unlock Fault due to ESR36 40' signal missing,Manually corrected 40' position by SCS4. |
Completed | 20min | 1 |
| Week 41 | Oct 07, 2025 | Night |
RT35
RT
|
Spreader function failure due to ESR40 SCS4 no communication with crane,Power reset in SCS4. Spreader function failure |
Completed | 30min | 1 |
| Week 41 | Oct 07, 2025 | Night |
RT32
RT
|
Spreader function failure due toP#03 spick motor brake was dismounted,Removed the brake unit. Spreader function failure |
Completed | 45min | 1 |
| Week 41 | Oct 07, 2025 | Day |
RT03
RT
|
Wheel gurd fallen down and removed, wheel gard damage due to P#1 |
Completed | 2h 1min | 1 |
| Week 41 | Oct 07, 2025 | Night |
RT18
RT
|
Control failure due to hybrid engine oil low pressure,Topped-up oil 10L Control failure |
Completed | 45min | 1 |
| Week 41 | Oct 06, 2025 | Night |
RT03
RT
|
Lock/Unlock fault due to LHS terminal box lock signal wire loose, Wire retighten |
Completed | 3min | 3 |
| Week 41 | Oct 06, 2025 | Night |
RT04
RT
|
Control off due to PLC system fault, PLC Reset and released to operation |
Completed | 16min | 3 |
| Week 41 | Oct 06, 2025 | Day |
RT29
RT
|
Control off while Trolley /gantry travelling operation du to communication lost fault. PLC program ... |
Completed | 1h 25min | 2 |
| Week 41 | Oct 06, 2025 | Day |
QC12
QC
|
SQ 23 Spreader 40 function failure due to Spreader 40 proximity fault. Priximity was changed |
Completed | 36min | 2 |
| Week 41 | Oct 06, 2025 | Day |
RT29
RT
|
Gantry travelling failure due to RHS anti-collision detect fault(No object). Anti collision unit pow ... Gantry travelling failure |
Completed | 15min | 2 |
| Week 41 | Oct 06, 2025 | Day |
RT29
RT
|
Gantry travelling failure operator cabin trolley upper side access door proximity malfunction. Adjus ... Gantry travelling failure |
Completed | 15min | 2 |
| Week 41 | Oct 06, 2025 | Day |
RT07
RT
|
P#2 Anti-sway hydraulic motor brake hose oil leak repaired |
Completed | 10min | 2 |
| Week 41 | Oct 06, 2025 | Day |
RT28
RT
|
Wheel turn failure due to P#2 unlock signal not present. Wheel turn function repeated after adjustin ... Wheel turn failure |
Completed | 10min | 2 |
| Week 41 | Oct 06, 2025 | Night |
QC08
QC
|
Spreader function failure side shift, Center proxiity is not detected; Wear pads need to be replaced Spreader function failure |
Completed | 11min | 3 |
| Week 41 | Oct 06, 2025 | Night |
RT03
RT
|
Landing fault due to P#02 landing limit head loosen, Landing limit head tighten |
Completed | 6min | 3 |
| Week 40 | Oct 05, 2025 | Night |
RT06
RT
|
Oil leak. Anty sway system Return filter O Ring leak (OOS) Temparray arested the leak |
Completed | 1h 1min | 1 |
| Week 40 | Oct 05, 2025 | Day |
RT29
RT
|
Control off due to trolley PLC joystick power signal breaker trip off; Trolly overtravelled and hit ... |
Completed | 58min | 1 |
| Week 40 | Oct 05, 2025 | Day |
RT04
RT
|
Control failure; Spreader lock/unlock fault; unlock signal missing due to P#02 twist lock was not fi ... Control failure |
Completed | 56min | 1 |
| Week 40 | Oct 05, 2025 | Day |
RT07
RT
|
Wheel turn fault; Leg 1 wheel lock pin stuck,Operated multiple times to correct the fault. |
Completed | 30min | 1 |
| Week 40 | Oct 05, 2025 | Day |
RT13
RT
|
Operator informed that the joystick is tight,Lubricated the joystick. |
Completed | 20min | 1 |
| Week 40 | Oct 05, 2025 | Night |
RT29
RT
|
Trolley travelling failure. Gantry brake #03 open signal mising time to time and few times manually ... Trolley travelling failure |
Completed | 40min | 1 |
| Week 40 | Oct 04, 2025 | Night |
RT36
RT
|
Control failure,Batary BMU fault ,soft ware up date by chinese Engineere. Control failure |
Completed | 19min | 1 |
| Week 40 | Oct 04, 2025 | Day |
RT28
RT
|
Hoisting lowering failure due to hoist drive fault, Hoist drive reset Hoisting lowering failure |
Completed | 46min | 3 |
| Week 40 | Oct 04, 2025 | Day |
RT36
RT
|
Power off; BMU-1 fault - Communication fault, Informed to yaskawa engineer to check and crane parked ... |
Completed | 3h | 3 |
| Week 40 | Oct 04, 2025 | Day |
RT30
RT
|
Spreader fault; LHS lock signal missing, Lock proximities adjusted |
Completed | 25min | 3 |
| Week 40 | Oct 04, 2025 | Day |
RT32
RT
|
Spreader function failure due to spreader communication fault because of ASI module fell off from th ... Spreader function failure |
Completed | 1h 52min | 3 |
| Week 40 | Oct 04, 2025 | Day |
RT15
RT
|
Operator cabin seat mounting bolt fell off, Mounting bolt installed and tighten |
Completed | 1h | 3 |
| Week 40 | Oct 04, 2025 | Night |
RT27
RT
|
Control failure,oil pressure signal indicate ,oil leval is OK . temparary bypass the signal,Pressure ... Control failure |
Completed | 1h 46min | 1 |
| Week 40 | Oct 03, 2025 | Night |
RT26
RT
|
Hoisting lowering failure due to SR20 20' position not present, Adjusted the 20' position proximity Hoisting lowering failure |
Completed | 25min | 2 |
| Week 40 | Oct 03, 2025 | Day |
RT06
RT
|
Trolley travelling failure. Eroom over tempreture , one AC unit braker wire burnt,repair the wire Trolley travelling failure |
Completed | 15min | 1 |
| Week 40 | Oct 03, 2025 | Day |
RT26
RT
|
Hoisting lowering failure. Coolent tempretur high,acthualy tempretur is normal,Reset the PLC Hoisting lowering failure |
Completed | 29min | 1 |
| Week 40 | Oct 03, 2025 | Day |
RT10
RT
|
Trolley travelling failure. SOC low leval ,manualy cgarge the battary Trolley travelling failure |
Completed | 31min | 1 |
| Week 40 | Oct 03, 2025 | Day |
RT10
RT
|
Wheel turn failure. Plc programe missing and upload Wheel turn failure |
Completed | 1h 34min | 1 |
| Week 40 | Oct 03, 2025 | Night |
RT07
RT
|
Control failure due to hoist brake thruster arm broken, repair ongoing Control failure |
Completed | 50min | 2 |
| Week 40 | Oct 03, 2025 | Night |
QC12
QC
|
Spreader function failure due to SQ23 40' position not pressent time to time, adjuted the 40 ' prox ... Spreader function failure |
Completed | 21min | 2 |
| Week 40 | Oct 03, 2025 | Night |
RT33
RT
|
Control failure due to emergency stop the hybrid engine, Reset & manually start the engine Control failure |
Completed | 10min | 2 |